☑️ All you need to know about industrial molding!
The casting mold is designed based on various data and factors. Industrial molding is a special process in which the molds and tools needed to shape the raw materials into the desired shape are produced and made. This job has a very important place in today's business processes. Many parts used in the production of various products are made using industrial molds. In other words, the invention of the mold led to the launch of production lines with higher circulation. The production of industrial molds is a very precise and sensitive work and is done using advanced machinery.
☑️ What is industrial molding and how is it done
Industrial molding process has been used since ancient times to make parts faster. After the industrial revolution, the production lines and the faster process of molding received more attention, and in ****, the first machines were used for this purpose. The mold is made according to the material and type of the desired part. A mold contains all the details of the production piece so that we have a complete product at the end. Today, molds are designed with high precision using engineering software such as CATIA and IMOLD.
☑️ Types of industrial molding
Industrial molding depends on the type of material of the final product and its complexities and details. For this purpose, different information is given to the software to design the template better and more accurately. In the table below, you can see some of the most widely used types of industrial molds.
Type of mold description
Wooden mold, low cost and ease of construction make it used in some industries such as shoe making
Plastic mold of different types of molds Plastics are used in industries such as automobile manufacturing, household appliances, and electronic industries
Resin molds These types of molds are made using resin materials such as polyester, epoxy, and polyethylene. These molds are used for the production of plastic and composite parts
Lead mold, such molds are produced using lead alloys and are used to produce all kinds of metal parts
Silicon mold By using silicone mold, you can make all kinds of small and complex parts such as packaging Produced cosmetic products
Metal mold These types of molds are made of steel or aluminum. The high resistance and accuracy of this type of mold makes it suitable for the production of complex parts of the automotive industry
Glass mold glass molds are used to produce various containers and glasses
You should keep in mind that the mold produced according to It is also divided into different types according to the production process of the part and its type of use. The final product is produced in the molding process in different ways, each of which is special and unique.
☑️ Types of industrial molds in terms of application:
☑️ Molds for the injection molding process
☑️ Molds for the production of parts by the press method
☑️ Molds for the pressure production process
☑️ Inner heating molds
< p>☑️ cutting templates☑️ Industrial Casting Mold
Industrial mold casting includes three special production methods: diecast, sandblasting, and sandblasting, which are selected according to the type and material of the parts. The die-cast method is used to produce aluminum parts with low thickness, and the die-casting method is used to produce aluminum parts with non-uniform thickness. The sand method is also very useful for the production of metal parts.
☑️ Plastic injection mold
Plastic injection molds produce all kinds of small and large plastic parts using the injection process. These types of molds are made of steel and have complex manufacturing technology. You can produce several million plastic pieces with each mold, that's why they are very economical. In general, plastic injection mold technology plays an important role in reducing the price of plastic products.
☑️ Molding
One of the most important industrial molds is called forging mold, which is produced with steel. Forging molds include three types of closed forging molds and open forging molds. The process of producing this type of mold is very difficult, and for this purpose, very strong steel molds are used.
☑️ Percy templates
One of the most durable and strong types of industrial mold is called press mold. This type of mold is used to shape, bend, press and stretch different parts. The material of this type of mold is made of very hard and durable steel, and all the details of the part are on it so that it can be imprinted on the final part after molding. The press mold can be used for a long time and repeatedly without the slightest problem in the initial form.
☑️ Raw materials used for industrial molding
In the process of industrial molding, high-quality raw materials must be used so that there are no problems, cracks and failures in the production process of parts. In other words, the high quality of the mold will prevent the occurrence of financial losses for the producer and disruption in the production process. This issue makes it necessary to use very expensive and high-quality materials for the production of molds. The use of special software and processes by professional and experienced people is absolutely necessary to achieve the best results. Metal, plastic and wood are used to make industrial parts and molds, each of which has special properties and characteristics. Due to their hardness and high resistance, metals are used to produce molds that require high power to cope with high pressures. Plastic is also used because of its high flexibility and the possibility of easy shaping in molds that have very high details and negative slopes. In addition to these, wood is considered to be very good molds due to its low weight and easy production process.
☑️ Provide and supply industrial molds
The design and manufacture of industrial molds has its own pattern and framework, which can be divided into two general sections: mold design and mold making. Undoubtedly, the most important part of industrial molding is its design. If this part is not done well, in the end there will be many errors and bugs and the final template will be useless. The design part includes the following steps:
detailed analysis and analysis of the requirements and technical specifications required in the final mold
designing and making a mold map in modeling software such as SolidWorks and AutoCAD
optimizing the mold using different methods with the aim Improving work experience, reducing production time and reducing the price of the final product
Conducting various tests in order to improve the mold to withstand the pressure and factors considered
You can prepare the mold you need from different methods. These templates are designed according to industrial needs and specifications and data for this purpose. Meanwhile, there are some ready-made templates that can be used to launch the production line of some products.
☑️ Construction of molds in the organizational form
In the mold making method, the needs are met within the company and with the existing facilities. In this way, you can design and produce the template you need. This technique is suitable for producing templates according to the needs of the company, especially in situations where there are special needs. In this way, access to technical information is easily possible and changes are applied in a short time.
☑️ Making custom molds
In making custom molds, the production company meets its needs in cooperation with a specialized company in the field of molding. In this way, you can provide the specifications and technical information of the mold to the industrial molding company to produce it with the highest accuracy and in the shortest time.
☑️ Purchase the template ready
For the production of some products, especially plastic products, ready-made molds can be used in the market. In this way, standard and ready templates produced and supplied by molding companies are used. In this method, we can save significant time and money, but companies must match their needs with the formats available in the market.
☑️ Purchase of functional templates
Usually advanced and large companies sell old production molds that are not in the production line to other companies. You can use this method to produce your desired product with the help of ready-made templates that have been used before. This method saves the time and cost of designing and manufacturing industrial molds. Many home appliance or automotive companies use this method to make their new products. The material of these molds is steel and very hard.
☑️ Accurate mold design enhances the quality of the components in casting
Industrial molds are very important and by using them, you can mass produce all kinds of parts. Mold production technology has its own complexities and accuracy is the first word in it. In general, if a country intends to industrialize, it must advance in the field of molding. Metatext is a great platform for custom casting projects. You can use our services to do the process of industrial molding and production of casting parts with the most advanced methods and in the shortest time.